Polestar, Toyota, Marelli, and others amongst winners making a extra sustainable, light-weight future
TROY, Mich., Aug. 1, 2023 /PRNewswire/ — Altair (Nasdaq: ALTR), a worldwide chief in computational science and synthetic intelligence (AI) has named the winners of the 2023 Altair Enlighten Award. Introduced in affiliation with the Heart for Automotive Analysis (CAR), the Altair Enlighten Award honors the best sustainability and lightweighting developments that efficiently cut back carbon footprint, mitigate water and vitality consumption, and leverage materials reuse and recycling efforts.
Polestar received the 2022 Altair Enlighten Award for its 2024 Polestar 2, which options next-generation electrical motors, faster charging, higher effectivity, and longer vary. It additionally boasts a lowered carbon footprint, with some variations now producing as much as three tons much less carbon dioxide in comparison with the launch model launched in 2020. The Altair Enlighten Award honors the best sustainability and lightweighting developments that efficiently cut back carbon footprint, mitigate water and vitality consumption, and leverage materials reuse and recycling efforts. Nikola Company received the 2022 Altair Enlighten Award for the Nikola Tre FCEV. 100% of the automobile scrap produced within the manufacturing of pre-consumer batteries was recycled and/or reused, and 100% of hazardous waste produced throughout manufacturing was safely recycled. Nikola additionally carried out a round reuse program for all battery pallets, and the car manufacturing course of consumed no water.
“The Altair Enlighten Award is a particular award that showcases how the automotive {industry}’s main minds – from the most important names to its latest startups – are making use of superior applied sciences and accountable AI to create a greater, greener {industry},” stated James R. Scapa, founder, and chief government officer, Altair. “Lightweighting, optimization, and sustainability are extra necessary than ever within the fashionable automotive {industry}. Altair is proud to honor the improvements that can drive the way forward for a sustainable {industry}.”
“As at all times, we’re honored to be presenting the Enlighten Award along with Altair, and we look ahead to seeing what improvements this 12 months’s submissions carry as we work in the direction of a extra sustainable automotive ecosystem,” stated Alan Amici, president, and chief government officer, Heart for Automotive Analysis.
The whole checklist of all successful organizations, runners-up, and honorable mentions are under.
Sustainable Product
Winner (Passenger Car): Polestar – Polestar 2 MY24
The 2024 Polestar 2 options next-generation electrical motors, faster charging, higher effectivity, and longer vary — now as much as 654 kilometers as measured by the Worldwide Harmonized Gentle Car Check Process (WLTP). Regardless of the numerous will increase to efficiency, vary, and effectivity, the Polestar 2 additionally boasts a lowered carbon footprint, with some variations now producing as much as three tons much less carbon dioxide in comparison with the launch model launched in 2020. As well as, Polestar makes use of blockchain know-how inside its provide chain to develop uncooked materials traceability and deal with social and environmental points.
Winner (Class 8): Nikola Company – Nikola Tre FCEV
When creating the brand new Nikola Tre FCEV, Nikola emphasised recycling – 100% of automobile scrap produced within the manufacturing of pre-consumer batteries was recycled and/or reused, and 100% of hazardous waste produced throughout manufacturing was safely recycled. Nikola additionally carried out a round reuse program for all battery pallets, and the car manufacturing course of consumed no water.
Runner-up: Lucid Motors – Lucid Air Sedan
California -based EV producer Lucid Air has launched its flagship Lucid Air sedan, which has damaged {industry} data for vary, charging speeds, aerodynamics, and efficiency. The Lucid Air lineup — with its core know-how designed and engineered fully in-house — can add 300 miles of vary in simply 22 minutes of cost, carries an industry-leading aerodynamic drag coefficient of 0.197, and contains trims with an EPA-estimated vary of as much as 516 miles and mileage effectivity of 4.6 miles per kilowatt-hour.
Sustainable Course of
Winner: ArcelorMittal – Use of Biomass for Carbon-Impartial Steelmaking
The ArcelorMittal Port-Cartier pellet plant turned the primary on this planet to substitute pyrolytic oil for heavy gas oil on a steady foundation. By utilizing this biofuel, produced domestically by BioÉnergie AE Côte- Nord Canada , ArcelorMittal not solely reduces its emissions however builds a real regional vitality ecosystem by uniting the 2 nice sources of the Côte-Nord area, iron and forest.
, ArcelorMittal not solely reduces its emissions however builds a real regional vitality ecosystem by uniting the 2 nice sources of the Côte-Nord area, iron and forest. Runner-up: Brose Antriebstechnik GmbH, Co. Kommanditgesellschaft, Berlin – Reman-Drive – Remanufactured E-Bike Drive
Brose launched a remanufactured, lower-cost drive that saves 21 kilograms (46.2 kilos) of carbon emissions per unit, whereas sustaining high quality requirements. The method recovers and restores beforehand bought, worn-out, or non-functional merchandise to “like new” situations and saves materials, prices, and carbon emissions.
Honorable Point out: Kasai Kogyo Co. Ltd. – Kasai Hello-Papia, Kasai Unique Sustainable Materials
Kasai Hello-Papia (KHP) consists of 100% recycled polypropylene (PP), polyethylene terephthalate (PET), and pure talc. As well as, materials scrap from the KHP manufacturing course of is reused. KHP has helped unfold the recycling plastic market and cut back the quantity of fabric wanted by material producers. KHP’s adaptable manufacturing system permits larger flexibility to help completely different recyclable plastic contents in numerous areas.
Accountable AI
Winner: Volteras – A Novel Technique to Join the Electrical Car Ecosystem
Volteras’s API provides companies entry to electrical car (EV) ecosystem knowledge with a two-week integration that may take organizations years to combine in any other case. Its merchandise permit organizations to cut back vitality waste and emissions, higher handle EV fleets, optimize charging throughout house chargers utilizing its good charging algorithms, and extra.
Enabling Know-how
Winner: Toyota, BASF Corp, and US Farathane – World’s First Adoption of Resin Body for IsoDynamic Seat
Toyota transformed greater than 17 multi-piece metal elements into only one molded half, thus utilizing far much less uncooked materials and lowering waste. As well as, the method additionally generated an estimated 20% price discount and a 30% weight discount. As well as, that is the world’s first adoption of lateral, vertical, and horizontal dynamic motions with adjustable dampers for the driving force and passenger seats in off-road automobiles.
Runner-up: NIO – HPDC Materials and Processing Strategies for Environment friendly Structural Design
With the aim of minimizing environmental influence, NIO used a brand new alloy materials that does not require warmth remedy, and used a extra correct, extra environment friendly laser cleansing course of. These adjustments lowered half mass by 31%, lowered half depend by 98% (turning 54 stamped elements to 1), and slashed manufacturing time by 60%.
Module Lightweighting
Winner: Toyota, Adient, and Multimatic – IsoDynamic Seat, Accra ® SuperStructure
Multimatic’s Accra ® know-how is a high-volume, hot-form manufacturing course of that makes use of type blow hardening (together with fast water quenching) to fabricate ultra-high power (boron) metal. Thanks to those manufacturing changes, the method lowered mass by 17%, lowered packaging area by 40%, and elevated torsional load power in key areas by 30%.
know-how is a high-volume, hot-form manufacturing course of that makes use of type blow hardening (together with fast water quenching) to fabricate ultra-high power (boron) metal. Thanks to those manufacturing changes, the method lowered mass by 17%, lowered packaging area by 40%, and elevated torsional load power in key areas by 30%. Runner-up: Nemak – BMW HPDC E-Bracket
Nemak developed a brand new alloy materials for high-pressure die casting (HPDC) and lowered the BMW E-bracket’s general weight by 30%, leading to a ultimate weight of 16.74 kilograms (36.9 kilos).
Way forward for Lightweighting
Winner: Marelli – Light-weight Urethane for Inside Merchandise
Marelli developed a brand new light-weight polyurethane foam that may be utilized to all foam-in-place (FIP) purposes, significantly the principle dashboard panel. It reduces half mass by 40% with new tooling, 8% from present tooling, and reduces risky natural compounds (VOCs) by 80% in comparison with the present polyurethane foam in use – all whereas retaining a high-quality really feel and look.
Runner-up: Solvay Specialty Polymers – Ajedium™ PEEK Slot Liners
Ajedium™ PEEK slot liners can cut back battery pack weight by 12 kilograms (36.4 kilos) and the e-motor dimension by 4 kilograms (8.8 kilos). Moreover, there isn’t any requirement for high-power dedusting tools or climate-controlled storage to forestall moisture uptake – which reduces vitality consumption – since PEEK slot liners might be inserted by way of current tools. The discount in aluminum casting motors makes use of much less vitality and materials than earlier than.
Honorable Point out: WorldAutoSteel, Ricardo plc – Metal Physique Buildings for Absolutely Autonomous Automobiles
Because the world’s first autonomous car constructed to meet probably the most stringent crash necessities, WorldAutoSteel and engineering accomplice Ricardo developed this idea car that contains a 282-kilogram (621.7-pound) physique construction, and a 25% mass discount over an anticipated reference car. It additionally has the potential to cut back complete lifecycle carbon emissions by 86%, which can assist meet international net-zero objectives.
Honorable Point out: Michigan Technological College for Auto/Metal Partnership – Metal E-Motive Aspect Closure Mechanism
By creating this mechanism utilizing superior high-strength metal (AHSS) as a substitute of aluminum, there may be the potential to reducecarbon emissions by 3x whereas additionally lowering manufacturing prices.
The Enlighten Award winners might be introduced in an awards ceremony on the CAR Administration Briefing Seminars on August 1, 2023, at 7:30 a.m. ET. For extra details about the Enlighten Award, go to https://altair.com/enlighten-award.
Companions for the 2023 Enlighten Award embody Automotive Engineering SAE, Tech Briefs, Auto Bild Japan, Car Industrie, and the Korean Society of Automotive Engineers (KSAE).
About Altair
Altair is a worldwide chief in computational science and synthetic intelligence (AI) that gives software program and cloud options in simulation, high-performance computing (HPC), knowledge analytics, and AI. Altair permits organizations throughout all industries to compete extra successfully and drive smarter selections in an more and more linked world – all whereas making a greener, extra sustainable future. For extra info, go to https://www.altair.com/.
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